Conference Tracks
Tuesday, April 1, 2008
| MORNING (9:00 a.m. to 1:00 p.m.) |
AFTERNOON (2:00 p.m. to 4:00 p.m.) |
||
|---|---|---|---|
| T1 | Press Technologies | T5 | Die Clinic — The Tooling |
| T3 | Working with HSS/Tool Steels | T6 | Press Maintenance |
Wednesday, April 2, 2008
| MORNING (9:00 a.m. to 1:00 p.m.) |
AFTERNOON (2:00 p.m. to 4:00 p.m.) |
||
|---|---|---|---|
| W1 | Advanced Tooling | W5 | Basic Sensors (Fundamentals) |
| W2 | Transfer Stamping | W6 | Metal Finishing/Lubricants |
| W3 | Value Added for Stamping | ||
| W4 | Automation/Assembly | ||
Thursday, April 3, 2008
| MORNING (9:00 a.m. to 1:00 p.m.) |
|||
|---|---|---|---|
| TH1 | Advanced Sensors | ||
| TH2 | Die Setup/Quick Die Change | ||
| TH3 | Safety | ||
Tuesday, April 1, 2008
| MORNING (9:00 a.m. to 1:00 p.m.) |
AFTERNOON (2:00 p.m. to 4:00 p.m.) |
||
|---|---|---|---|
| T1 | Press Technologies | T5 | Die Clinic — The Tooling |
| T3 | Working with HSS/Tool Steels | T6 | Press Maintenance |
9:00 a.m. to 1:00 p.m.
Select 1 of 4 concurrent tracks
Track 1: Press Technologies
Moderator: Jeff Dec
The heart of any metalforming operation is the press. This track provides information on selecting the correct mechanical press for your application, and then offers tips on installing your presses and keeping them up and running. Key to proper part production on a press line is the means to feed material. That issue also is addressed in this track with a valuable presentation on coil-feed systems, focusing on what such systems can do, and which features are needed in your operation.
Selection of a Mechanical Press
Randy Whiteside, Regional Salesman, Press Masters, LLC
Focusing on the selection of the proper mechanical or servo press for the job, this presentation reviews the advantages of different press drives, and compares gap to straightside press frames. Learn how to determine the dynamic forces acting upon the press as well as the tools and parts produced. Speeds, drives, and press deflection are addressed. Attendees will learn which types of applications are best suited for mechanical and servo-driven presses; which type of mechanical press drive is best for their application; and what tonnage, stroke and energy are required for a specific application and the advantages of the new technologies available in these areas.
Press Preventive Maintenance
Denny Boerger, Product Manager, AIDA America Corp.
Attendees at this presentation will receive instruction on developing a maintenance plan as well as monitoring maintenance cost and downtime reduction. Included are recommended preventive-maintenance press checks.
Installation Technologies for Metalforming Presses
Keith Leatherwood, Vice President-Sales & Marketing, Vibro/Dynamics Corp.
This presentation describes technologies for installing presses focusing on issues such as hard-mounting a press versus using isolators; isolator design considerations; synthetic elastomer and coil-spring systems; leveling mechanisms and processes; and isolator selection.
Coil Feed Systems
Tom Brockie, Sales, Coe Press Equipment Co.
Coil-feed systems are examined, including considerations to be made when selecting such systems. Areas covered include unwinding, straightening, slack loops and feeding.
Back to TopTrack 3: Working with HSS/Tool Steels
Moderator: Sam D'Angelo
The increasing use of high-strength steel (HSS) as the base material for stamped parts places ever greater demands on the tools used to make these parts. This track explores advances in tool steels, coatings and lubrication designed to combat the potentially harmful effects of HSS on tooling.
Advancements in Tool-Steel Technology
Patricia Miller, Sr. Technical Manager, Bohler Uddeholm Corp.
Included in this presentation is an overview of standard cold-work tool steels as well as properties of new tool steels compared to standard/common tool steels. Also covered: performance of tool steels developed for high-strength steels and general tool-steel recommendations for high-strength stampings.
Tool Steel Failure Analysis in High-Strength-Steel Stamping Applications
Nick Tarkany, National Sales Manager, International Mold Steel
This session will identify common causes of tool-steel failures, compare common tool-steel grades and their attributes, provide calculations to identify potential tooling failures, and make tool design recommendations to reduce future tooling failures.
Tool-Coating Solutions for Forming High-Strength Steels
Bernie Janoss, Business Unit Director, IonBond, LLC
Key topics covered in this presentation include coating property requirements for successful use with high-strength steels as well as coating solution options and recommendation criteria. Also, case studies will be presented that show performance results.
Meeting the New Friction and Tooling Demands from Advanced High-Strength Steel
Jeff Jeffery, President & CEO, IRMCO
What makes advanced high-strength steels so demanding on tools? You’ll learn the answer by attending this session, and will also learn the science behind choosing proper lubrication. Friction data to help rank lubricant performance will be presented. Also, find out why starving the tool can sometimes be a good thing.
Back to Top2:00 p.m. to 4:00 p.m.
Select 1 of 2 concurrent tracks
Track 5: Tooling Die Clinic
Moderator: Nick Tarkany
Perforating sheetmetal demands much of punch tooling. Attend this clinic to find out all about punching and the tool wear that results, along with remedies to wear problems.
Tooling Die Clinic
Ken Bald, Regional Manager, Dayton Progress Corp.
This clinic will provide a description of tooling and the perforating process, addressing how clearance and hole-to-stock-thickness ratios affect punch life. Aldo covered: Tool breakage, chipping and wear—how they occur and what remedies are available.
Back to TopTrack 6: Press Maintenance
Moderator: Kellie Treppa
A press only makes money when its running. This track provides tips and advice on keeping your valuable stamping equipment in top shape over the long haul.
Press Maintenance
Peter Campbell, President, Campbell Press Repair
Part 1: Evaluating & Improving Preventive Maintenance Inspections
The cost of unscheduled down time has become increasingly expensive in a just-in-time production environment, so tracking the condition and health of a press is critical. This presentation will review predictive-maintenance technologies—tonnage monitoring, vibration, thermographic, oil sampling, ultrasound—that can be used to track critical press parts and components. Attendees will learn how to track and trend history to help in predictive maintenance.
Part 2: Repair, Rebuilding and Modernizing Presses
This section reviews the typical failure points on presses and examines repair options. Details are presented on what’s involved in rebuilding presses and major assemblies, and how presses can be modernized to improve quality, dependability and productivity.
Wednesday, April 2, 2008
| MORNING (9:00 a.m. to 1:00 p.m.) |
AFTERNOON (2:00 p.m. to 4:00 p.m.) |
||
|---|---|---|---|
| W1 | Advanced Tooling | W5 | Basic Sensors (Fundamentals) |
| W2 | Transfer Stamping | W6 | Metal Finishing/Lubricants |
| W3 | Value Added for Stamping | ||
| W4 | Automation/Assembly | ||
9:00 a.m. to 1:00 p.m.
Select 1 of 4 concurrent tracks
Track 1: Advanced Tooling
Moderator: James Petiprin
A variety of advanced tooling concepts, including new coating technology and methods for ensuring success in stamping high-strength steel, are explored in this track.
Designing and Building Dies Best suited for Your Company & Your Customer’s Needs
Carl Meyer, President, Progressive Tool Co.
This presentation will look at all the possibilities to determine which type of die is best suited for each situation. We will cover part print design, part material and tolerancing. Annual production requirements, expected life of program, press availability and budget issues and how they drive tooling requirements. Some of the types of dies we will cover are:
- • Progressive
- • Transfer
- • Progressive/Transfer Combination
- • Hand Transfer
Designing and Building Dies for High-Strength-Steel Stampings
Peter Ulintz, Manager Adv. Prod. Development, Anchor Manufacturing Group, Inc.
White Paper (14k pdf)
This presentation provides an introduction to advanced high-strength steels (AHSS), including how AHSS stampings impact the overall forming system. The session will also address the effect of AHSS on feeding and straightening, mechanical presses, product design, forming simulation and die engineering.
MIST (molecular infusion surface treatment)
Dwaine Stark, Plant Manager, Oak Ridge C3 Intl
The MIST surface treatment will be discussed, including key attributes and comparison to other treatment methods. Included in the presentation are test and study results.
Back to TopTrack 2: Transfer Stamping
Moderator: Hal Reinke
Transfer technology continues to progress. Attend this track to find out what’s new and what the right transfer technology can do for your bottom line. Ideal for current transfer users as well as those exploring the transfer concept.
Transfer Technology: A Spectrum of Applications & Examples
Dietmar Schoellhammer, Business Unit Leader-Press Systems, Schuler, Inc.
The speaker will discuss transfer technology, backed by case histories and benefits pertaining to transfer retrofits of standard presses and the use of transfer technology in servo-press applications. Also explored: new transfer technologies, including case histories, benefits and considerations related to hot-stamping press systems.
High-Speed Tandem/Press-to-Press Transfer
Martin Mueller, Product Manager Press Automation, Gudel, Inc.
Today’s stamping environment requires flexibility, performance, quality and cost efficiency. This presentation explains how stampers can achieve high performance with a press line. Doing so demands planning and organization, and the use of the right automation equipment, including transfer systems. Press-shop transfer retrofits are explained.
Considerations for Transfer Equipment Application
Pat Cullen, Sales Manager, HMS Products Co.
This presentation details the considerations to be made when deciding on transfer equipment. These range from part considerations and what type of presses will be employed, to transfer speed required and amount of movement needed. Shop-floor, management and budgetary considerations will be explored.
Advanced Press Automation for Today’s Stamper
Mats Lindman, International Sales Manager, AP&T North America
Most metal formers would like to take advantage of the latest press automation technologies. Before making an investment, explore the available options and learn what solution will give you the greatest return. With a basic understanding, even some of the toughest transfer and press to press applications can be made future-proof.
Back to TopTrack 3: Value Added for Stamping
Moderator: Mark Symonds
The ability to add value when making parts has proven to be a recipe for success for many stampers. Value-added processes are covered here, including in-die welding and assembly as well as quality control.
In-Die Welding
George Keremedjiev, President, Tecknow Educations Services, Inc.
This presentation focuses on selecting the right parts to weld in-die, designing the die for in-die welding, equipment requirements, and costs and justifications.
Vision Systems—Tools for Quality Improvement
Dave Fletcher, Area Manager, Banner Engineering Corp.
White Paper (35k pdf)
This presentation covers the application of vision-sensing techniques for formed metal parts. Costs of applying vision sensors will be discussed as well as the reasons why lighting techniques are crucial to application results. Topics include measuring parts and features with vision sensors, planning and managing a vision program, techniques to inspect for damaged or broken tools, training assessment and requirements, and what vision sensors can offer.
In-Die QA for Assembly Systems
Alex Kessler, National Sales Manager, Neff Press, Inc.
Part quality verification has become a standard for more and more assembly and stamping applications. Case studies will demonstrate the following concepts: serialization and tracking of parts; methods of bad part segregation/quarantine; in-die quality assurance using force and displacement sensors; data collection, storage and reporting techniques; and manpower requirements for implementing a proper solution.
Back to TopTrack 4: Automation/Assembly
Moderator: John Remington
An automated pressroom, when done right, can spell the difference between success and failure. Learn about the latest automation and automated-welding technology, and how it can boost your bottom line.
Increasing Production and Operator Safety through Use of Available Automation
Bruce Bean, Sales Engineer, Formtek-Maine
White Paper (10k pdf)
This presentation addresses the importance of total project prior planning when considering coil-handling equipment. Topics include coil staging and automated methods of coil loading, material-threading methods, use of PLC logic for reduced downtime, automated coil-line setup procedures for job changeovers, available job-storage capabilities, and interfacing coil-handling equipments with presses and other line equipment.
Building Japanese Machines in America: Why do U.S.-based companies import machines from Japan?
Joseph Bailey, Senior Account Executive, Turner Machine Co., Inc.
The speaker discusses the following topics:
- • Risk of ownership--safety concerns and compliance standards.
- • Consistency--reduce training and maintenance expense.
- • Preparing a comprehensive machine specification.
- • Creating a custom RFQ.
The Advantages of Servo Technology in the Pressroom
Brian VanLaar, Account Executive, Bosch Rexroth Corp.
The objective of this presentation is to educating those dealing with the question of automation as to the advantages and concerns that are realized by automating the pressroom. Servo-based automation will be discussed as it affects all aspects of the pressroom, including employee training.
Sensors In Robotic-Welding Cells
David Bird, Automotive Business Development Manager, Balluff, Inc.
White Paper (131k pdf)
The goal of this presentation is to reverse the paradigm of accepted high sensor-consumption rates, high rates of unplanned machine downtime, lost productivity and lost profits in welding environments. Included are examples of "before and after" situations where customers have realized a dramatic turnaround with sensor-related problems in their welding processes, putting significant amounts of profit back into their organizations.
Back to Top2:00 p.m. to 4:00 p.m.
Select 1 of 2 concurrent tracks
Track 5: Basic Sensors (Fundamentals)
Moderator: Jim Finnerty
Sensors promise quality and productivity improvements in metal stamping. Find out what’s the right sensor to use in an application, and how sensoring mistakes can be avoided.
Basic Sensors
Jim Finnerty, Product Manager, Wintriss Controls Group of Honeywell
This presentation shows new sensor users how to prevent die crashes by identifying proper sensors for various applications, shows intermediate sensor users how to increase sensor longevity and reliability, and shows all sensor users how to avoid common mistakes and pitfalls.
Back to TopTrack 6: Metal Finishing/Lubricants
Moderator: Pete Campbell
This track explores finishing options to best prevent corrosion and make parts more attractive to a customer.
Metal Finishing with Zinc: Meeting Changing Demands
Terry Windham, Technical Sales Representative, Dixie Industrial Finishing Co.
Plating is explored, including process steps, the need for plating, how corrosion occurs, and what zinc finishes are available to combat corrosion.
Cleaning & Rust Protection of Stamped Parts
Steve Lowery, Sales and Marketing Manager, Tower Oil & Technology Co.
White Paper (10k pdf)
This presentation, including case studies, provides an introduction to cleaning methods and chemistry, the relationship of lubricants and cleaning, selection of proper cleaning chemicals/processes and their limitations, and post-processing, including rust prevention and painting.
Back to TopThursday, April 3, 2008
| MORNING (9:00 a.m. to 1:00 p.m.) |
|||
|---|---|---|---|
| TH1 | Advanced Sensors | ||
| TH2 | Die Setup/Quick Die Change | ||
| TH3 | Safety | ||
9:00 a.m. to 1:00 p.m.
Select 1 of 3 concurrent tracks
Track 1: Advanced Sensors
Moderator: Sam D'Angelo
This all-inclusive track covers sensor technology for die protection and production of high-quality parts. Find out how in-die sensors work and where they work best, and find out what to do with the wealth of information that sensors provide.
In-Die Part-Quality-Measuring Sensors
George Keremedjiev, President, Tecknow Educations Services, Inc.
This presentation will explore the following topics: growing the sensor program into advanced analog applications; costs and justifications for automated in-die part-quality measurements; controlling dies with motors and linear actuators; and in-die advanced part-quality measurements.
50 Tips for Better Die Protection
Jim Finnerty, Product Manager, Wintriss Controls Group of Honeywell
This fast-paced seminar covers the tricks and tips that usually must be learned by experience; seemingly little things that end up having a big impact. Attendees will learn the two things that can doom a sensor program before it starts; how to avoid the five most common die-protection mistakes; the five things they need to know about die wiring; and how to prepare a press for die protection. Attendees also will discover the worst place to mount sensors.
Integrated Electronic Systems
Tom Mascari, Vice President-Engineering, Link Systems
White Paper (13k pdf)
Attendees will learn how integrated electronic systems store and recall process parameters, provide information and prompt press operators, and how this technology reduces setup time and makes complex systems more understandable and manageable for operators. The presentation will discuss the operation and benefits of a plant press-network system.
Back to TopTrack 2: Die Setup/QDC
Moderators: Tom Bell/John Keily
The trend toward smaller part runs necessitates strategies to reduce downtime between stamping jobs. This track shows what technology is available to reduce job-changeover time and how to incorporate this technology into your operation.
Reducing Setup Time and Costly Accidents Using 10 Basic Rules
John Ford, President, Training Services
The objectives of this presentation are to increase skill, knowledge and professionalism of die setters; reduce set-up time; reduce costly accidents that injure people and damage tooling/machines; and improve quality and extend die life through better set-up practices. Content includes an error-proof method to set shut height; 10 basic rules for die setting; and the importance of cleaning dies, bolster and ram. Clamping techniques also will be discussed along with the dangers of over-tensioning. Also to be addressed: making the first pass and the first part; indicators of incorrect operation; adjustment of air-counterbalance; and checking safety devices.
Proper Planning and Organization to Reduce Changeover Time
Gary Zunker, President, Lightning Time Savers
Attendees will learn what is required from the hourly and salaried workforce to achieve quick die change. Out-of-press setup time will be discussed, and different systems for pre-staging tools will be identified. Mr. Zunker will explain the importance of pre-staging tools and material, and how much setup-time reduction can be expected without spending capital dollars.
Back to TopTrack 3: Safety
Moderator: Richard Sbroglia
Pressroom safety cannot be compromised. Find out what new regulations are coming that address pressroom safety, and how you can best protect employees and equipment.
Effect of New ANSI Mechanical Power Press Standard and Potential OSHA Standard Change
Jim Barrett, President, Link Systems
This presentation focuses on how the new ANSI B11.1 mechanical power press standard and OSHA’s potential changes to its standard will affect the industry. Included is a brief history and evolution of mechanical power press standards in the United States, factors contributing to the latest revisions in the ANSI B11.1 standard, and major changes and additions to the latest ANSI B11.1 standard. Also to be discussed: possible adoption by OSHA of new 29 CFR 1910.217 regulations, and potential effects and costs of new standards on the metal stamping industry.
Integrating an OHSAS 18001 Health and Safety Management System into an Existing ISO 14001 Environmental Management System
Rodney Dahlin, President, Dahlin Consulting
This presentation will concentrate on integration of ISO 14001 with OHSAS 18001. All three standards (Quality, Environment, Safety and Health) can be integrated. In a manufacturing facility, programs for environment and safety & health are often closely aligned, and successful integration of ISO 14001 and OHSAS 18001 will require, at a minimum, top management commitment, internal auditors trained in both standards, cross-function teams representing all levels in the organization.
Besides describing integration and initial assessment, the presentation will show attendees how to maintain a robustly implemented system.
Enhancing Workplace Safety through OSHA's Cooperative Programs
Virginia Ames, Compliance Assistance Specialist, OSHA, and Richard Sbroglia, Safety Director/HR Manager, E&E Mfg. Co
This presentation provides an overview of the various OSHA programs available to help small businesses improve workplace safety and health. Richard Sbroglia discusses how his company was the first automotive stamping company in the nation to receive OSHA’s Star Award. He also discusses how his company has benefited from working with OSHA.
Ergonomics in the Pressroom
Virginia Ames, Compliance Assistance Specialist, OSHA
Attendees will learn how to recognize and control ergonomic hazards in the pressroom in order to prevent workplace musculoskeletal disorders.
