New Product Introductions
New product releases by leading suppliers are timed so that you see them first at Regional METALFORM Birmingham! You'll see the latest stamping, forming and value-added technologies. Compare hundreds of leading-edge products, equipment and services!
These exhibitors will introduce new products and/or services exclusively at Regional METALFORM Birmingham! Make sure to visit their booths to see these new products first hand.
Vote for Your Favorite New Products
Exhibitors who are participating in the Next Generation Innovation awards are marked with NGIA on the list below. You can also see them here.
| 3D QuickTools Ltd. A.W. Precision LLC AP&T North America, Inc. Accurate Die Design, Inc. AirLoc Anchor Danly Automated Tapping Systems, Inc. BAS Components, Inc. Balluff, Inc. Beckwood Press Co. Black Bros. Co. Bolden Die Supply/Ready Technology NGIA Bordignon Trading s.p.a. Brown Boggs CHS Automation/ Pneumatic Feed Service CIECO, Inc. NGIA CMW, Inc. Coe Press Equipment Coles Machine/ALPA Contrinex, Inc. DADCO, Inc. DE-STA-CO DELTA Computer Systems, Inc. Dayton Progress Corp. DeLong Equipment Co. Dengensha America Corp. Drinns USA Durable USA/Superior Casters Engineering Technology Associates (ETA) NGIA Enprotech Mechanical Services, Inc. Etna Products, Inc. Faro Technologies, Inc. NGIA Federated Insurance Feed Lease Corp. Finn-Power International, Inc. Forming Technologies Formtek-ME--CWP & ROWE Divisions Fortech Products, Inc. Gasbarre Products, Inc. Greenerd Press & Machine Co., Inc. HMS Products Co. HTM Sensors Hess Industries, Inc. Hilma Div. of Carr Lane Roemheld Hyson Products Industrial Strength Marketing KMT Waterjet Systems, Inc. Kent Corp. Komatsu America Industries, LLC NGIA Lapham-Hickey Steel Corp. Latrobe Specialty Steel Distribution Leifeld U.S.A. Metal Spinning Lincoln Electric |
Link Electric & Safety Control Co. Logopress 3D Die Design Software MBtech Group-MBtech Autodie MS Fluid Technologies Mate Precision Tooling Metal Mates-ITW ROCOL North America Minster Machine Co., The Miyachi Unitek NGIA Moeller Manufacturing Co., Inc. Motoman Multipress, Inc. New-Form Tools Ltd. NGIA Norlok Technology Inc. Norwalk Innovation OCON Automated Systems SL Oak Press Solutions, Inc. Okamoto Corp. Oneda Corp. NGIA Optima USA, Inc. Pascal Engineering, Inc. Penn United Technologies, Inc. Polyurethane Products Corp. Precious Plate Press Room Techniques, Inc. Promess Inc. NGIA Puritan Magnetics, Inc. ReeR USA Roland Industrial Electronics L.P. NGIA SELFLUBE SEYI Presses Schuler Inc. Signature Technologies, Inc. Special Machinery Inc. Spra-Rite by Industrial Innovations StampingSimulation.com Stripmatic Products, Inc. Stuart, D.A. TIMCO, Inc. TMS Specialties Manufacturing TPC Wire & Cable Tapeswitch Tebis America Toledo Integrated Systems Tower Oil & Technology Co. Tox-Pressotechnik Turner Machine Co., Inc. Ulbrich Stainless Steels & Special Metals, Inc. Ultra Tool & Manufacturing Unisorb Installation Technologies Unist, Inc. Vero International Waddington Electronics Inc. Wilco, Inc. Wintriss Controls of Honeywell NGIA |
Anchor Danly —Booth: 0301
Suite 100
38505 Country Club Dr.
Farmington Hills , MI 48331
Phone: (800)652-6462
Fax: (800)406-4410
Web: www.anchordanly.com
Anchor Danly Announces Extra Heavy Duty Accu-Bend Units Are Now Upgraded
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Units include a tool steel rocker set into a steel saddle with aluminum bronze material and a graphite plug liner. Available in standard metric sizes and with rocker diameters of 20mm-80mm and lengths of 50mm-900mm, these units transfer the vertical motion of the press into a smooth one-motion rotation. The smooth rotation provides a rotary bend process which requires less tonnage and less strain on the material and can also include optional pre-configured mounting hole patterns. Specials manufactured for your custom needs as well.
Beckwood Press Co. —Booth: 0319
889 Horan Dr.
St. Louis , MO 63026
Phone: (800)737-0111
Fax: (800)737-0444
Web: www.beckwoodpress.com
Beckwood Press Company, St. Louis, MO, USA
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Beckwood Press Company, St. Louis, MO, USA, has built a technologically advanced deep draw press for Orange County Choppers, and will be displaying the drawn tanks and fenders on a production chopper at the 2008 Regional Metalform Show in Birmingham, Alabama. Additionally, Beckwood will be exhibiting one of their latest press designs, displaying the latest in hydraulic press technology and features.
Beckwood manufactures 4-Post, 2-Post, SSE (Straight Side Endframe) and C-Frame hydraulic presses tailored to meet each individual customer’s specific requirements. They have added new products and features to their hydraulic press (from 2-2000+ tons) and automated system lines. These advances include expanded technology and increased energy efficiency with a wider range of presses, options and integration offerings.
Beckwood has also expanded their product line with the addition of hydraulic and hydro-pneumatic benchtop presses from 3-40+ tons, Accu-Flex Servo Motion (3-150+ tons), Electromechanical Ballscrew presses (from 3-5 tons) and high performance dispensing systems to supplement their selection of machinery.
The company is based in St. Louis, MO USA and recently celebrated their 32nd year in business. They are located on the web at www.beckwoodpress.com.
Bolden Die Supply/Ready Technology —Booth: 0806
3939 Royal Dr. NW, Ste. 105
Kennesaw , GA 30144
Phone: (770)427-4278
Fax: (770)427-3282
Web: www.readytechnology.com
We are proud to offer our new and expanded line of nitrogen gas springs — DESIGN2-TITE®. Like SuperSpring®, DESIGN2-TITE® is completely engineered by us.
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We believe a better design produces a better product, and we are confident we have met our design goals.
Try DESIGN2-TITE® and experience for yourself the benefits of this superior line of nitrogen products.
We have worked very hard to:
- 1. Simplify the design to improve performance and ease repair.
- 2. Design a more solid construction to extend life and increase safety.
- 3. Research and incorporate only the finest materials to offer the highest quality product on the market.
CIECO, Inc. —Booth: 0406
2401 Hookstown Grade Rd.
Clinton , PA 15026
Phone: (412)262-5581
Fax: (412)264-9272
Web: www.ciecocontrols.com
CIECO Inc. Clinton, PA will focus attention on their new low cost wireless Efficiency Analysis Reporting System.
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EARS is a complete production tracking system that includes both hardware and software. Eliminate or reduce shop floor accounting and transfer information in real-time from machinery where cabled communication is difficult or unwanted. View productivity status of your machines from your PC and create your own reports in Excel or Access. It can be used on almost any machine regardless of the existing controls and does not require any data entry. You can track efficiency of your labor-time and machine resources and identify areas for making process improvement. Once installed, the EARS system runs automatically without manual data entry.
CIECO also provides a multiple range of pressroom controls starting with stand-alone to fully integrated packages. The product lines are built in the U.S. with CIECO quality and supported by the CIECO Technical Support Team.
CMW, Inc. —Booth: 0981
P.O. Box 2266
Indianapolis , IN 46206-2266
Phone: (317)715-2117
Fax: (317)715-2120
Web: www.cmwinc.com
Long-Life Spot-Welding Electrodes
CMW, Inc., Indianapolis, IN, introduces two new resistance-welding electrodes that promise to dramatically extend cap life, improve weld consistency and reduce power consumption. CMW’s finned-cap electrodes employ a new design that resists deformation and extends cap life as much as three times compared to conventional electrodes, the company claims. And, its Elkaloy 20 cap electrodes, of a new dispersion-strengthened copper, offer as much as six times normal wear life.
Coe Press Equipment —Booth: 0701
40549 Brentwood Dr.
Sterling Heights , MI 48310
Phone: (586)979-4400
Fax: (586)979-2970
Web: www.cpec.com
Coe Press Equipment introduces their latest technology joint venture with GSW-Schwabe, Germany.
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Coe Press Equipment will introduce their new series of cost-effective "3 in 1" Cradle-Straightener-Feeders at the 2008 METALFORM show. These innovative machines have the ability to process heavy coil materials with minimum floorspace requirements. The CA/VAR Series of standard machines is capable of processing coil widths from 6" to 36", strip thickness from .030" to .400", and coil weights from 3,000 lbs, to 20,000lbs. These machines feature effective containment and threading systems for narrow heavy gauge coils and high strength coils. The heart of the CA/VR Series is the hydraulic pilot release system that allows for running progressive die operations. The fully driven feeder-straightener has a unique "alligator" opening for material threading and pilot release functionality.
DADCO, Inc. —Booth: 0415
43850 Plymouth Oaks Blvd.
Plymouth , MI 48170
Phone: (734)207-1100
Fax: (734)207-2222
Web: www.dadco.net
NEW MICRO LIFTER FROM DADCO!
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The new patented SLN.180 Micro Nitrogen Gas Lifter from DADCO provides an all-in-one approach to guided lift applications. This robust 50 mm diameter body lifter has a keyed guide rod preventing rotation and eliminating the need for additional guidance components. Complete with built-in dampening device, the SLN.180 is ideal for progressive stamping dies. The SLN.180 is available with basic and slotted guide rod options for single, multi-point or rail lift operations.
DADCO's popular Micro 180™ gas spring, housed inside the guide rod, provides reliable lifting force and facilitates quick, easy repair. The SLN.180 provides on-contact forces ranging from 88 lb. to 450 lb. and is available with stroke lengths from 25 mm to 125 mm. SLN.180 Lifters are easy to order and simple to install, saving design time.
DELTA Computer Systems, Inc. —Booth: 0812
11719 N.E. 95th St., Suite D
Vancouver , WA 98682-2444
Phone: (360)254-8688
Fax: (360)254-5435
Web: www.deltamotion.com
Delta Computer Systems, Inc. has announced the production release of the NEW RMC150 multi-axis motion controller.
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The RMC150 multi-axis motion controller includes Delta’s powerful new RMC150E CPU module with a built-in 10/100 Mbit Ethernet port and takes advantage of Delta’s field proven RMC100 Series I/O modules. Programming, configuration, diagnostics and automatic tuning is achieved using Delta’s field hardened RMCTools software— yielding a hardware and software combination that is a leap forward in capability and ease-of-use for fluid power and electric servo motion control applications. The RMC150 can handle a maximum of eight synchronized axes; additionally the RMC151 can control eight dual-loop position-pressure/force axes, twice the previous maximums.
RMCTools software features flexible User Programs with extensive commands including robust mathematical expressions complementing setup wizards, automated loop tuning wizards and a plot manager for graphic based diagnostics.
Dengensha America Corp. —Booth: 0419
7647 First Pl. Dr.
Bedford , OH 44146
Phone: (440)439-8081
Fax: (440)439-8217
Web: www.dengensha.com
Dengensha America Corp. will unveil New Standard NDX Series Stationary Spot Welder at Regional Metalform 2008.
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The New Standard NDX spot welder is the latest generation AC pedestal style welder. The NDX represents the advanced resistance welding technology that our customers have come to expect. The New Standard NDX Welder offers improved flexibility, options, performance, reliability, and maintainability.
The New Standard NDX Welder is the Flexible Solution for:
• Manual spot welding
• Automated robotic spot welding cells
• Manual projection welding of weld nuts and studs
• Automated robotic welding of weld nuts and studs
• T-slot platens for quick change tooling
• Easy integration
Features and Benefits
• Built in Timer/ contactor
• Feeder Interface/ Built in step down transformer
• Remote direct setting Programming box
• Slim body design saves floor space
• Available in 35, 50, 70, and 100 kVA
• Foot switch or palm button start signal
• Robust welded frame
The New Standard NDX Stationary Spot Welder, along with our reliable work horse automatic nut and bolt feeders, will be available through our new network of dealers located throughout the country. Dengensha’s New Standard NDX Welder interfaced along with our reliable nut or stud feeder can not only increase your productivity but be cost effective as well.
Dengensha has recently expanded their product line with the addition of new modular weld guns, both AC and MFDC Servo type. Their new light weight modular weld guns along with their new hands-on resistance welding training center will be introduced in the fall.
The company is based in Bedford, Ohio a suburb of Cleveland with sales offices located in Mississippi, Canada, and Mexico. They are located on the web at www.dengensha.com.
Engineering Technology Associates (ETA) —Booth: 0828
1133 E. Maple Rd., Ste. 200
Troy , MI 48083
Phone: (248)729-3010
Fax: (248)729-3020
Web: www.eta.com
Now Available from Engineering Technology Associates: DYNAFORM 5.6— the Complete Die System Simulation Solution.
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Newest release 5.6 has many new features and includes a new module called Die System Analysis (DSA).
DYNAFORM allows the organization to entirely bypass soft tooling, reducing overall tryout time, lowering costs, increasing productivity and providing complete confidence in die system design. It also allows evaluation of alternative and unconventional designs and materials for an optimal solution. The most cost-effective and accurate solution available, DYNAFORM is the clear choice among progressive organizations seeking to streamline the die analysis system.
Faro Technologies, Inc. —Booth: 0706
125 Technology Park
Lake Mary , FL 32746
Phone: (800)736-0234
Fax: (407)333-4181
Web: www.faro.com
FARO Introduces Quantum FaroArm®
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Imagine designing products with ease and precision...
Producing them more efficiently...
Certifying them without long clean-room queues...
Delivering them to customers more quickly...
Quality in production begins with accuracy in product measurements. To achieve the highest levels of accuracy, manufacturers were forced to measure their parts in a controlled environment using large, expensive coordinate measuring machines—until now.
FARO has advanced portable measurement beyond levels previously thought impossible. The Quantum FaroArm® has the power to inspect and perform CAD-to-part analysis in any environment — with an 8ft. volumetric accuracy of up to +/-.0007" (+/-18 microns) — a fifth the width of a human hair!
Federated Insurance —Booth: 0147
121 East Park Square
Owatonna , MN 55060
Phone: (800)533-0472
Fax: (507)455-7840
Web: www.federatedinsurance.com
Federated Insurance Introduces New Service for PMA Members—Self-Insured Retention
Does your present insurance program provide significant up-front discounts for assuming more risk? Substantial premium savings for safety and risk-management programs? Assist to create and implement effective safety practices on-site? Provide frequent updates on your claims experience? Provide a means to fund safety incentives and recognition for employees? If not, talk to Federated about whether or not your business is eligible for a S.I.R.
Finn-Power International, Inc. —Booth: 0411
555 W. Algonquin Rd.
Arlington Heights , IL 60005
Phone: (847)952-6500
Fax: (847)952-6530
Web: www.finnpower.com
Finn-Power’s Servo-Electric Press Brake Designed for High Precision
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Finn-Power recently expanded its E Series Servo Electric press brake to include several larger models: A 220 Ton US (2000 kN) 13.5 ft (4100mm) model is now the largest electric brake available.
The E Brake is designed for high precision in the most demanding production facilities. By applying mechanics and electronics, a unique patented "mechatronic" drive was developed. The result is even distribution of forces in the top beam, high accuracy, increased productivity, high reliability, less energy consumption, and few maintenance requirements.
Forming Technologies —Booth: 0928
6-1075 N. Service Rd. W.
Oakville , ON L6M 2G2
Phone: (905)827-2997
Fax: (905)827-3166
Web: www.forming.com
Stamping Simulation and Cost Estimating Software
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Formtek-ME--CWP & ROWE Divisions —Booth: 0622
76 Hinckley Rd.
Clinton , ME 04927
Phone: (800)247-2645
Fax: (207)426-8868
Web: www.cwpcoil.com; www.runwithrowe.com
New CoilPak Coil Processing System Provides Ease of Installation and Operation
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Cooper-Weymouth, Peterson (CWP), a member of Formtek Group, introduces the CoilPak integrated coil feeding systems offering ease of installation and operation for high production stampers. The CoilPak integrates the proven technology of ServoMax servo feeds, CRS Combination Reel/Straighteners as standard system components as well as a variety of equipment options.
CoilPak coil feeding systems feature a small footprint to conserve valuable floor space. Installation is made easier as reel and straightener are connected and self-aligned. CoilPak systems are available in two capacities — 24" wide x .125" thick x 6,500 lbs. and 30" wide x .125" thick x 6,000 lbs. — to handle a wide variety of coil processing applications.
CoilPak systems include a ServoMax SE servo feed (SMX24SE or SMX30SE models) offering unprecedented speed of up to 150 strokes/min. based on feed length and feed roll accuracy of +/- .002". ServoMax SE feed mechanical features include brushless servo motor, true closed loop control for precision accuracy; full width feed rolls with matte chrome finish and quick-release cam lock edge guides.
Multi-function, operator-friendly controls come complete with batch count feature, 500-job memory, in-motion feed length adjustment capability and jog-to-length feature for faster set-ups. A 40-character, alphanumeric LCD display provides high legibility of data under all shop lighting conditions. Optional adjustable mounting cabinets, auto lubrication systems and programmable pattern capability are also available.
The CoilPak Combination Reel Straightener (24CRS Combination Reel/ Straightener 4R/C Series or 30CRS Combination Reel/Straightener 4R/C Series) is housed on a rugged, unitized steel weldment and features angular head mounting to enhance production and conserve space.
All straightener rolls are hardened and ground and set in anti-friction bearings. Individually adjusted upper straightening rolls provide superior material flattening vs., bank-adjusted units. Air lifted entry matte chrome pinch rolls are hand-valve operated to facilitate thread-up. Cluster gearing ensures proper mesh through all thickness adjustments. Ease of operation is accomplished by adjustment-free loop control and forward and reverse jog for material thread-up. Optional straightener equipment includes modulating drive system, auto central lubrication system for low maintenance.
The CoilPak Stock Reels employ an air-operated drag brake for smooth performance. Three arm mandrel design provides durable support and superior loading access. Manual expansion is accomplished from the front via convenient, fold away crank handle. All keepers are adjustable across full mandrel width for maximum versatility and positioning of coils. Stock Reel options include coil arm spacers, pneumatically operated hold-down arm and hydraulic mandrel expansion system.
Fortech Products, Inc. —Booth: 0478
10566 Plaza Dr.
Whitmore Lake , MI 48189
Phone: (734)449-8644
Fax: (734)449-8729
Web: www.fortechproducts.com
Manufacturers of Industrial Lubricants and Metal Working Fluids
Fortech Products is pleased to introduce its new line of synthetic compounds designed for aluminum, stainless steel, high strength steel, and galvanized: Techdraw FT 303 and 303A.
HMS Products Co. —Booth: 0309
1200 E. Big Beaver Rd.
Troy , MI 48083
Phone: (248)689-8120
Fax: (248)689-5886
Web: www.hmsproducts.com
LOW COST FULL SERVO BLANK FEEDER
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HMS is pleased to showcase our new Blank Destacking Solution. Tailored for smaller Blank Fed applications, and tied to a competitive price point, this system can provide continuous run service to a family of blanks similar geometries.
Eliminating the Elevator below the stack table reduces setup time, reduces overall machine content, and improves simplicity.
System will Plunge, Pick Up and Place Blanks into a Transfer Pick Up station at speeds approaching 25 SPM. Programmable Servo Drives allow for simple adjustment to the Transfer Pick up location.
Please contact HMS Products Co. (248) 689-8120 or www.hmsproducts.com for more information, or to have our Sales Staff look at your evaluation.
Hess Industries, Inc. —Booth: 0344
2950 Redfield Rd.
Niles , MI 49120
Phone: (269)683-4182
Fax: (269)683-1775
Web: www.hessindustries.com
Hess Demand Flow™ Sheet Metal Fabrication Systems...one Machine, a family of Parts...with changeover "On-the-fly"
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Hess Industries, Inc., introduces their DEMAND FLOW™ Sheet Metal Fabrication and Assembly Systems that manufacture families of parts for HVAC components such as A/C coil guards, base pans / tops, FURNACE doors, tops, and air filter housings as well as WHITE GOODS components; washer/ dryer drums, wraps, refrigerator doors, etc. A Hess Demand Flow system supports any sheet metal fabrication intensive company’s LEAN MANUFACTURING STRATEGY.
Hess Demand Flow fabricates parts to customer order as apposed to a sales forecast. The Benefits of this technology include product mix flexibility, reduced tooling and labor cost, reduced work in process and finished goods inventory, as well as floor space utilization.
Proprietary Hess metal forming technologies integrate metal forming, fabrication, and assembly processes, from coil or sheet stock through finished parts. A typical Demand Flow system incorporates programmable punching, piercing, forming, shearing, and assembly stations to manufacture a family of parts, with change-over occurring seamlessly on-the-fly.
Utilizing Hess "Smart Die" technology, the featured Furnace Line (pictured above) manufactures a family of up to 16 different furnace doors and seamlessly changes over from part to part, "on-the-fly".
The process starts with pre-painted blanks of sixteen different sizes. The overhead gantry de-stacker is programmed to select the correct size blank and present it to the forming line. Operations in the forming line include; (1) corner notching, (2) hole piercing, and (3) edge forming of the sides, top and bottom. Parts exiting the system are transferred to two different assembly lines, where Hess supplied gendering machines add the required features for the specific model being assembled.
For additional application examples, please visit www.hessonthefly.com and www.hessindustries.com.
Hyson Products —Booth: 0212
10367 Brecksville Rd.
Brecksville , OH 44141
Phone: (440)526-5900
Fax: (440)526-6807
Web: www.hysonproducts.com
Hyson Products introduces Tanker®B (TNKB)
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Hyson Products introduces Tanker®B (TNKB), the latest generation of the Tanker® gas spring series that was introduced in 1985. The new springs offer 25% to 35% more force than the Super Tanker® gas springs they replace.
The TNKB features patented dynamic lubrication to reduce heat build-up and extend spring life, a bore seal to resist contamination and rod damage, and the corrosion-resistant nitrided rod, self-aligning to accept normal die movement and a degree of sideload without damaging cylinder seal surface. The TNKB spring is offered in four sizes from 1000 to 6600, and in strokes to 200mm/7.87 in.
The TNKB incorporates an SAE-4 (7/16-20) port to accommodate standard full size hoses, and has six flanges available for mounting.
Industrial Strength Marketing —Booth: 0148
8115 Isabella Ln., Ste. 4
Brentwood , TN 37027-9110
Phone: (800)687-3208
Fax: (615)599-9648
Web: www.marketstrong.net
Industrial Strength Marketing introduces Marketstrong™
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Industrial Strength Marketing, Inc. (ISM), the business-to-business agency that specializes in metal forming industry marketing, is pleased to introduce our Marketstrong™ Plan as a service now available to industrial businesses and those focused on the metal forming industry. The Marketstrong Plan is a formal marketing deliverable that clearly defines your company’s brand, mission, corporate model, growth goals, marketing mix and budget allocations. This comprehensive plan provides an annual marketing overview, and outlines recommended tactical online and offline strategies with development timeframes, targeted component release dates and all associated costs.
ISM’s Marketstrong™ Plan approach is based an annual model of Plan > Design > Execute, which formally establishes the set of parameters and benchmarks for your company’s marketing objectives and continued success from year to year.
PLAN: The foundation of a solid marketing strategy is a well written plan. ISM partners with you to fully understand your business and develop a comprehensive marketing plan best suited to achieve your organizational growth objectives.
DESIGN: ISM has the expertise and resources to design specific marketing components which support the outlined objectives from your plan. From optimized, next generation websites to extensive direct mail campaigns, our experienced team of developers, copywriters and designers work closely with you to ensure that proper content, form and functionality is delivered.
EXECUTE: A marketing plan’s success requires proper implementation. Our team administers your plan components according to a timeline that achieves maximum brand penetration, audience conversion and ROI. All objectives from your plan are measured by real-time analytics to illustrate the effectiveness of each marketing element from a daily, monthly or yearly basis.
KMT Waterjet Systems, Inc. —Booth: 0129
P.O. Box 231
635 W. 12th St.
Baxter Springs , KS 66713
Phone: (620)856-2151
Fax: (620)856-5050
Web: www.kmtgroup.com
KMT Waterjet introduces their latest entry in cutting edge technology; a virtually indestructible cutting tool.
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The new IDE™ (Integrated Diamond Eductor) Assembly features advances in cutting head simplicity, performance and quality.
The IDE™ Assembly cutting head is designed with the fewest possible parts. The head body, orifice and mixing chamber are combined into one piece which eliminates guesswork on individual piece wear and tear, reduces inventory of multiple parts and simplifies the head mounting.
The longer life, permanently mounted diamond orifice has 0% chance for mis-alignment or breakage making it nearly indestructible. The design is based on a "coalescing plenum" for effective and efficient mixing of water and abrasive, thereby minimizing jet stream disruption for maximum energy in the waterjet stream resulting in 10-20 times greater performance (when compared to ruby cutting head assemblies) and guaranteed to last beyond 500 hours!
The IDE™ Assembly delivers a superior edge quality by providing a more consistent stream for a longer amount of time, extending the focusing tube life and providing a better, more consistent edge reducing scrap and eliminating waste.
Komatsu America Industries, LLC —Booth: 0222
199 E. Thorndale Ave.
Wood Dale , IL 60191
Phone: (630)860-3000
Fax: (630)860-5680
Web: www.komatsupress.com
Komatsu Introduces New Visual Inspection System (VIS)
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The Komatsu Visual Inspection System (VIS) is software that measures the slide position, speed, load in tons, working energy, and other press parameters. Sensors incorporated in the press feed this data through the built in communications port in order to display and control such data on a remote computer. This operation not only makes it easier to manufacture and adjust the dies but also to control the accuracy of formed parts and reduce defects.
Exact digital data removes the guesswork - no more intuition or trial and error. Seeing exactly what's happening in the press cycle allows you to optimize the press motion and speed to the match your application - eliminating wasted slide motion, improving thru put and part quality. You can "see" exactly where there are any secondary or unwanted vibrations or shock occurring in the cycle, precisely time when the strippers engage. You can analyze the entire cycle or any part of the cycle - in degree segments or inches from BDC.
Komatsu engineers developed the VIS system for use in Komatsu Mechanical Servo Presse. With available capacities from 35-ton single point to 3000-ton multipoint straight side designs, Komatsu Servo Presses always offer the right press for the right job.
Komatsu VIS and Servo Technology provide the optimum solution - only from Komatsu.
Leifeld U.S.A. Metal Spinning —Booth: 0947
9727 Stoneglen Dr.
Colorado Springs , CO 80920
Phone: (719)282-9061
Fax: (719)282-9157
Web: www.leifeldspinning.com
Leifeld introduces additional "S" version Spinning Machines; and an updated line of Flow Forming and Necking In Machines
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Leifeld is now offering four "S" version spinning machine models. These machines are equipped with stronger headstocks, tailstocks, motors and slide power. For example our PNC 125 S spinning machine with combined Playback & CNC control can form materials up to 1 inch thick with a maximum blank diameter of 98 inch.
For 2008 we also made many enhancements to our Playback / CNC control and many other machinery components, which will all be showcased during the show. All our metal spinning machines models can be outfitted for hot forming and / or water cooled forming, if the applications require it.
We will also inform you of our flowforming machines and tube necking in & closing machines, particularly for forming wheels of all types, high precision tubes and cylinders of all types.
During the Metalform show we will display parts made on our machinery, videos and computer simulations of our programming software.
Logopress 3D Die Design Software —Booth: 0830
ZA Les Salines
Pouilley-Les-Vignes , 25115
Phone: 0113338602360
Fax: 0113338602369
Web: www.logopress3.com
NEW Round Draw Module inside Logopress3, one of the most popular 3D Die Design software packages in the world and highly integrated with SolidWorks, can save designers days producing an extremely accurate strip layout!
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Logopress Corp., Besancon, France, developer of Logopress3 Die Design software along with Accurate Die Design, Inc., New Berlin, Wisconsin, North American Distributor and Technical Center for Logopress3, announce a new Round Draw Module inside their 3D Die Design Software. This NEW MAJOR FUNCTION dedicated to this work in the strip layout portion of their already popular software for 3D Die Design, can produce an accurate strip layout in just a few minutes. Logopress3 is phenomenally integrated with SolidWorks and is a Gold Certified product of SolidWorks.
The Round Draw Module automatically calculates each intermediate stage of the strip layout and is done parametrically so changes can be made easily. The function is automatic and customizable and handles stretch web management. Material characteristics are obviously also taken into consideration.
Logopress3 has added this great new function without increasing the cost of their software! They have had this excellent Round Draw Module in their 2D software for 18 years, so it is already well proven in the real world. They continue to improve their 3D Die Design software keeping in mind the high requirements of SolidWorks integration and to meet and exceed the needs of their users.
All Logopress3 products are SolidWorks Gold Certified. For more information, contact Accurate Die Design, Inc. at 262-938-9316 or visit their website at www.AccurateDieDesign.com or www.Logopress3.com
MBtech Group-MBtech Autodie —Booth: 0472, 0473
44 Coldbrook St. N.W.
Grand Rapids , MI 49503
Phone: (616)454-9361
Fax: (616)356-1429
Web: www.mbtech-group.com
Now available from MBtech Group - MBtech Autodie: From Art-to-Part with High-Strength Steels (HSS), Advanced High-Strength Steels (AHSS) and Aluminum.
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The combined expertise of MBtech Group in Class A Surfacing & Technical Design and Body Development together with the competence and experience of MBtech Autodie in Metal Forming (Die Design & Engineering, Machining, Construction, Functional Tryout, Launch Support, Die Repair), enables MBtech to take its customers from Art-to-Part with High-Strength Steels (HSS), Advanced High-Strength Steels (AHSS) and Aluminum meeting the highest quality requirements for complex sheet metal parts.
MBtech Group - MBtech Autodie excel in finding solutions to difficult metal forming problems by determining best material fits for specific applications, assessing formability (virtual and physical), accounting for geometrical limitations, coating and joining challenges, and resolving complex matters with spring back, splitting and wrinkling - issues that are emphasized when dealing with HSS, AHSS and Aluminum.
Together with Chrysler, American Iron and Steel Institute (AISI) and Mercedes Group Research, MBtech engineers worked on a Light Weight Body Project. This advanced engineering project developed and then applied a new design process which was CAE lead with a holistic approach, and successfully applied advanced optimization techniques to achieve the project goal of significant weight reduction of the body-in-white using AHSS on the optimized load paths.
Due to numerous projects including R&D, MBtech Autodie - MBtech Group’s tool & die expert based in Grand Rapids, MI - has many years of valuable knowledge and experience in building dies producing aluminum, HSS, and AHSS parts. Examples of materials we have worked with are HSLA 50 KSI, HSLA 80 KSI, DP 490, DP 590, DP 600, DP 780, DP 980, LIP-980, LIP-XIP 1000, PM 590, PM 800, TRIP 700, TRIP 780, TWIP 1000, and TWIP 1200. The state-of-the-art panels include body sides, doors, door rings, hoods, box sides, cowl sides, A-pillars, B-pillars, reinforcements, rails, sills, crossmembers, and tailor welded blanks made out of different materials. Selected panels will be unveiled to the public for the first time at the Regional METALFORM 2008 in Birmingham, AL.
In addition to the exhibit, MBtech Group - MBtech Autodie will host a press conference at 11:00 a.m. on April 2, at its booth (# 473) to introduce the "From Art-to-Part with HSS, AHSS, and Aluminum" services.
More information about the products and services of MBtech Group - MBtech Autodie is available on www.mbtech-group.com and by email at info@mbtech-group-na.com.
MS Fluid Technologies —Booth: 0407
2100 Greenbriar Ln.
Indianapolis , IN 46218
Phone: (317)925-1407
Fax: (317)924-8553
Web: www.msfluid.com
MS Fluid releases most recent version of Eco Draw line—Eco Draw HVRG-7BG.
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This green technology is composed of improved boundary additives, thermal resistant activators, and extreme pressure additives that make it ideal for use with new technology steel, such as dual phase, TRIP and other high-strength steels. It serves as an excellent replacement for chlorinated paraffin oils on heavy duty truck frame rails and control arms plus other extreme pressure forming operations.
Mate Precision Tooling —Booth: 0431
1295 Lund Blvd.
Anoka , MN 55303
Phone: (800)328-4492
Fax: (800)541-0285
Web: www.mate.com
Mate Precision Tooling leads the punching industry with another first — the all new Mate Enumerator™ Sequential Numbering Tool
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Designed to stamp sequential serial numbers, dates and codes on fabricated parts, this unique tool system extends the punching capabilities of today’s CNC punch presses. Sequential numbering up to six digits long is now easily accomplished within the punching process, eliminating the need for complex machine programming or a costly secondary operation.
The Mate Enumerator operates in two modes:
- Sequential Number Mode: Use this mode to advance by one number for each complete stroke the tool makes.
- Fixed Number Mode: Use this mode to create fixed numbers such as date, batch number, or part number.
The Enumerator is fully self-contained and requires no additional software or machine code. It operates on any thick turret punch press with a 3-1/2 inch D station. More info is available at www.mate.com/enumerator.
Metal Mates-ITW ROCOL North America —Booth: 0711
3624 W. Lake Ave.
Glenview , IL 60026
Phone: (800)452-5823
Fax: (800)952-5823
Web: www.rocolnorthamerica.com
METAL MATES NEW Line of Lubricants for High Strength Steel
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METAL MATES has introduced a new line of unique lubricants that have been specifically engineered for use on AHSS, advanced high strength steels, and difficult drawing, stamping, piercing and flanging application. The choice of VS-HSS, OVS-HSS or HDP-HSS depends on the severity of forming application and grade and thickness of the AHSS. These high performance lubricants combine anti-wear, extreme pressure and corrosion protection for the complete range high strength steels including Dual Phase (DP), Transformation Induced Plasticity (TRIP), Complex Phase (CP) and Martensitic (MART).
For ease and versatility of application the products can be applied by spray, brush, roll coat, or drip. Unlike other lubricants they won’t becoming sticky and gummy as they move through the critical segments in progressive dies. None of these new lubricants require part cleaning before welding operations. These new lubricants improve the life of dies, part quality and reduce scrap saving both time and money.
METAL MATES manufactures a full line of water based stamping lubricants in an ISO 9001 chemical blending plant in DeWitt, Iowa. METAL MATES is a brand name of ITW ROCOL North America, manufacturer of global metalworking fluid solutions.
Miyachi Unitek —Booth: 0144
1820 S. Myrtle Ave.
Monrovia , CA 91017
Phone: (626)303-5676
Fax: (626)599-7906
Web: www.miyachiunitek.com
Miyachi Unitek is pleased to introduce the new LMF-2000 fiber laser marker.
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Both the 10 and 20W versions are capable of Q-switch frequencies of 2-500 kHz for maximum mark quality and speed, and have all the advantages of fiber technology with additional features that enable the user to specify a tailored solution. These features include a PC, touchscreen, stand-alone or pendant operation, intuitive and customizable marking interface, integrated rotary and XYZ motion, LAN connectivity, and an in-line camera option to view the mark and provide a non-intrusive code verification or read capability. In addition to the standard marking software, a number of software options are available to seamlessly integrate the marker into existing and legacy systems.
Miyachi Unitek designs and manufactures a full range of resistance welding and reflow soldering power supplies, heads, monitors and accessories for both large scale and fine spot applications requiring precision metals joining, lasers and laser systems for welding and marking, and hermetic sealing systems, Gloveboxes and environmental enclosures. The company offers applications and process development support at no charge. Company Headquarters is located at 1820 S Myrtle Ave., Monrovia, CA 91016. Contact Miyachi Unitek at (626) 303-5676 or by email at info@muc.miyachi.com. Miyachi Unitek may be found on the internet at www.muc.miyachi.com.Moeller Manufacturing Co., Inc. —Booth: 0737
43938 Plymouth Oaks Blvd.
Plymouth , MI 48170
Phone: (800)521-7613
Fax: (734)416-2200
Web: www.moellerpunch.com
WORLD’S EXCLUSIVE MECHANICAL PUNCH STRIPPER
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NEW & IMPROVED — Now Adaptable to All Style Industry Retainers!
The True-Strip die-spring-actuated mechanical stripper for punches, from Moeller Manufacturing Co., Plymouth, MI, effectively and cleanly strips the workpiece to prolong tool life and avoid double hits or parts stacked in the die. True-Strip is a precision-machined device that is compact, convenient, interchangeable and fits directly onto industry standard shoulder and ball lock retainers with one screw and complies with all NAAMS specifications.
This unique product is used with a single punch design or custom multi-hole pierce punch applications offering significant cost savings. The True-Strip unit’s robust design has a stripper guided not only by the land of the steel can, but also by the head on the stripper. This feature creates a dual guided condition, adds stability for side load and prolongs tool life.
Moeller’s True-Strip can pierce and strip a variety of material to 2mm thick with unlimited production requirements. This design allows all of the stripping forces to be completely isolated in the stripper unit body, so that no forces transfer to any outside component. Another user benefit, by merely changing the spring, stripping force is adjustable. Visit Moeller at Booth 737 or www.moellerpunch.com.
Motoman —Booth: 0805
805 Liberty Ln.
West Carrollton , OH 45449
Phone: (937)847-6200
Fax: (937)847-3288
Web: www.motoman.com
Motoman Introduces the EPH130 Robot at METALFORM
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Motoman’s EPH130“Expert Press Handling” robot sets a new standard for speed with a large robot. Nearly 22 percent faster than our 165 kg payload HP165 robot, the EPH130 is specifically designed for the rigors of press tending. The robot is designed with higher-performance drive systems on the S, L and U axes (Axes 1, 2 and 3) for high duty cycle applications in the press room, but it can also be used anywhere that high performance handling is required. The robot is vertically articulated with six axes of motion and offers a flexible layout solution.
The EPH130 has a 2,651 mm (104.4") horizontal reach and a 3,372 mm (132.8") vertical reach with a minimal footprint. The large work envelope allows the robot to be used to tend presses with spacing from 4-7 m (13-22.9 ft). The standard EPH130 robot is floor-mounted. A shelf-mounted (EPH130R) version is available to allow improved clearance for die changes. At Metalform 2008, the EPH130 robot will be simulating a machine tending application.
Motoman provides robots and complete robotic automation for virtually every application and industry. Founded in 1989, Motoman has continually gained market share and is now one of the largest robotic solution providers in North and South America with more than 28,000 robotic installations. Motoman’s parent, Yaskawa Electric Corporation, is the world’s leading robot manufacturer with an installed base of nearly 200,000 robots.
New-Form Tools Ltd. —Booth: 0141
232 Lorne Ave. E.
P.O. Box 23018
Stratford , ON N5A 7V8
Phone: (519)272-0921
Fax: (519)272-1996
Web: www.newformtools.com
New-Form Tools, Stratford, Ontario, Canada, will display its patented Quick Change Tube Cutting System at booth #141 during the 2008 METALFORM Show.
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The Quick Change Tube Cutting System has been developed to help Tube and Pipe manufacturers gain valuable production time. Cut-off blades can now be changed in less than 10 seconds and jaw systems in less than 60 seconds. New-Form’s patented Quick Change Systems will increase mill uptimes by as much as 1-2 hours per day, resulting in the added benefit of 300-600 hours of running time per year on each tube mill. These revolutionary systems have an unbelievable payback in weeks! Quick Change blades, jaws, and cross cut systems may be retrofitted into existing On-line or Off-line die sets.
Norwalk Innovation —Booth: 0515
7 Progress Dr.
Shelton , CT 06484
Phone: (800)688-2645
Fax: (203)944-0753
Web: www.norwalkinnovation.com
Norwalk Innovation, Inc., Introduces the Un-Coiler LEVER LIFT coil payoff - the newest development in coil feeding equipment for materials loaded on reels.
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Flat strip or wire reels can be loaded in the vertical position without additional lifting equipment or strenuous operator labor. Coils can be placed on the drive rollers without effort speeding up coil turn-around time; decreasing production downtime. Quick set up of the strip through the variable speed control also minimizes time and operator effort.
Simply roll the reel on its flanges up to the LEVER LIFT, position the supporting rollers, and lift up to 2000 lbs off the floor with one handed effort. Variable speed control responds to the pull of the strip and feeds material automatically to meet demand rate.
The LEVER LIFT Un-Coiler is built with the same quality standards you expect from the pallet Un-Coiler. The LEVER LIFT has variable speed control, adjustable tension on the strip material, emergency stop with safety interlock circuit and clockwise/counter clockwise rotation.
Contact Norwalk Innovation, Inc., at 800-688-2645 or www.norwalkinnovation.com for more information about the LEVER LIFT Un-Coiler or other Norwalk Innovation payoff options.
Oak Press Solutions, Inc. —Booth: 0113
504 Wade St.
Sturgis , MI 49091
Phone: (269)651-8513
Fax: (269)659-4625
Web: www.oakpresses.com
Oak Press Solutions Inc. Introduces the New CL Series Press at METALFORM 2008
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Oak Press Solutions Inc. brings the experience and reputation it’s built in the HVAC industry to the general stamping industry with the launch of its new CL Series press at METALFORM 2008. With capacities from 60 to 300 tons, speeds from 60 to 400 SPM, strokes to 7 inches and beds up to 84 inches wide, the CL Series provides engineers with the speed, precision and flexibility required to solve the challenges of today’s demanding stamping applications.
The CL Series incorporates many of the innovative features found on other OAK presses. They include a hydraulic slide withdrawal system for fast and easy tooling maintenance, use of anti-friction roller bearings on all load-bearing connections to minimize stack-up tolerances and a 12-point slide guide system that uses anti-friction roller bearings installed with zero clearance to maximize slide accuracy. Combined with a heavy-duty, cast iron frame, the CL Series will deliver consistent, high-quality parts run after run. To learn more about the CL Series, stop by booth # 113.
Oneda Corp. —Booth: 0942
4000 Oneda Dr.
Columbus , GA 31907
Phone: (706)569-7030
Fax: (706)561-8596
Web: www.oneda.com
Multi-Part Manufacturing Technique
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Oneda Corporation, located in Columbus GA, has developed tooling technology and manufacturing capabilities that allow us to produce multiple parts within the same process. The advantages of this methodology are significantly reduced tooling expenses, improved overall unit costs, and increased production capacity. We use advanced comprehensive engineering and design experience to achieve this manufacturing technique for our precision metal stampings. Oneda Corporation is a subsidiary of Oneda Electric Corporation Japan serving the automotive, medical, and electronics industries. For additional information please visit us at our booth at the Regional METALFORM in Birmingham or on our website at www.oneda.com.
Penn United Technologies, Inc. —Booth: 0719
799 North Pike Rd.
Cabot , PA 16023
Phone: (724)352-1507
Fax: (724)352-4970
Web: www.pennunited.com
Progressive Dies and Total Automated Solutions
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Penn United Technologies, Inc. will showcase its progressive stamping dies at METALFORM in Birmingham, AL. In conjunction with its dies, Penn United offers Total Automated Solutions, including:
• In-die assembly of parts
• Automated Assembly Equipment
• In-die Machining
• Integration of Processes
• Part-stacking Solutions
• In-line Vision Inspection
• Bandoliering of Various Parts
• Turnkey Production Systems
• Peripheral Press (Automated) Equipment
A provider of high precision services, Penn United has over 36 years of manufacturing expertise specializing in progressive dies, automation, spare tooling, stamping, parts assembly, precision machining and grinding, prototype, plating, and carbide manufacture/pre-forms.
Promess Inc. —Booth: 0426
11429 E. Grand River Rd.
Brighton , MI 48116
Phone: (810)229-9334
Fax: (810)229-2510
Web: www.promessinc.com
Promess Introduces Patented "Tweak-O-Matic"® Automated Part Straightening System
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An innovative, automated and patented part straightening system combining high-tech electro-mechanical servo-presses with real-time straightness measurement and feedback has been introduced by Promess, Inc.
Based on the company’s field-proven Electro-Mechanical Assembly Press (EMAP), Promess PRO process monitoring and test system, and sensor technologies all integrated with Promess-developed, Windows-based, icon-driven software, the new "Tweak-O-Matic" straightening system is applicable to sheet metal stampings, machined parts, extrusions, tubular assemblies, and virtually any component or structure that requires straightening.
"The heart of the Tweak-O-Matic is the Promess EMAP," explained Promess president Larry Stockline. "EMAP’s an instrumented electromechanical servo press, which means that ram position is accurately known by the control at all times. We use of pair of EMAPs in the Tweak-O-Matic, one on each side of a part clamping fixture. After the part is clamped, the rams move into contact and their position is communicated to the control via the PRO modules. By comparing the actual part location to a pre-determined standard, we can tell whether or not the part is flat."
"If it is, it’s unclamped and passed down the line," Stockline said, "if it isn’t, we then use the presses in tandem to move it in the appropriate direction. Since there are two rams, and their motion is coordinated, the straightening operation may be &rsqou;push-pull,’ ’push-push,’ or ’pull-push’ with the direction, distance, and force all calculated by the PRO control modules. It’s a repetitive ’move-measure-move’ process with the control using gage feedback and press position information to apply the force necessary to achieve the desired flatness or straightness."
The Tweak-O-Matic system can be configured to handle a broad range of stamped parts and assemblies, including transmission shafts and components, shock absorber towers, construction hammers, saw blades, automotive engine push rods, firearm barrels, shock absorber rods, drive shafts, camshafts, axle shafts, golf club shafts, lawn mower blades, and virtually anything else that needs to be straightened after manufacturing and/or assembly operations.
"The operating principle is highly scaleable;" Stockline added, "there is no need to stop at two EMAPs. I can easily envision a system using a hundred or more presses to straighten or bend a large structure like an aircraft airframe during manufacturing," he said. "And, of course, if it can straighten a part or assembly, it can also bend it to any desired configuration as well. This opens an additional range of applications on parts and assemblies that need to be precisely bent for proper function."
Promess Introduces the Electro-Mechanical Assembly Press "EMAP"
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Unlike older mechanical, hydraulic and pneumatic assembly presses, the Promess Electro-Mechanical Assembly Press technology is the foundation for truly intelligent assembly operations, which offer new levels of quality, productivity, and flexibility.
Puritan Magnetics, Inc. —Booth: 0881
465 S Glaspie St., Unit B
Oxford , MI 48371
Phone: (248)628-3808
Fax: (248)628-3844
Web: www.puritanmagnetics.com
Puritan Magnetics introduces their line of Belt Free Magnetic Conveyors.
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Belt Free Magnetic Conveyors are designed to convey stamping scrap, knockouts, or chips and turnings from lathes, mills, presses, or other metal working machinery. The virtually maintenance free, belt free design eliminates the associated jamming, tearing, and premature wear with belt type conveyors. Internal Magnetic assemblies attached to heavy duty roller chain travel around the inside of the conveyor body. The magnetic field projects through the stainless steel conveying surface, attracting parts or scrap to its surface. As the magnet assemblies travel inside, the ferrous objects are conveyed externally along the stainless steel slider bed until they are discharged.
Roland Industrial Electronics L.P. —Booth: 0742
20126 Jefferson Ct.
Strongsville , OH 44149-5610
Phone: (216)344-0508
Fax: (440)846-8632
Web: www.roland-industrial-electronics.com
ROLAND INDUSTRIAL ELECTRONICS Announces Innovative Weld Seam Detection System SND40 for Tubes, Coils and Wires
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Weld seam detection in tubes has become a critical issue in the production process of hydroformed structural automotive components such as:
Engine cradles, Roll bars, Door intrusion beams, Head rests, Stabilizer bars
Why is the detection and positioning of tubes by their weld seam so important?
- Only if the weld seam is detected and positioned reliably in the tube bending equipment, bended tubes with repeatable geometries will be produced.
- Only bended tubes with repeatable geometries can be properly placed into the cavities of hydroforming dies.
Optical systems for weld seam detection such as photo eyes, cameras and laser based systems all rely on optical tube surface properties which are seldom sufficiently constant to provide the reliability required for automotive component production.
For this reason the Roland Weld Seam Detection System SND40 utilizes only non-optical sensor principles to achieve the desired reliability.
They are:
- Magnetic leaking flux
- Eddy current with pre-magnetization
- Magnetic leaking flux in combination with eddy current
The PC-based Weld Seam Detector SND40 combines the strength of proprietary analog sensor technology with the power of digital signal analysis for optimum performance in weld seam detection.
The Roland Optimizer software program is employed to find the best combination of parameter settings on customer sample tubes and search automatically for the largest signal to noise ratio expressed in decibels (dB). Such parameters are for example test frequency (kHz), magnetization level, filter type, filter limits such as high and low pass, gain levels and others, making it practically impossible to adjust manually for an optimum setting.
While the majority of applications for the SND40 are on welded tubes, it is equally well suited for the detection of weld seams in coils, enabling coil processors to use lower cost welded coils in their operations.
Another application is the detection of joints and butt welds in wires, gas and brake line tubes in continuous production and treatment processes.
Schuler Inc. —Booth: 0637
7145 Commerce Blvd.
Canton , MI 48187
Phone: (734)207-7200
Fax: (734)207-7222
Web: www.schulerinc.com
Schuler Incorporated (Canton, MI) expands its range of energy efficient blanking and forming servo drive presses.
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The newly released servo drive presses are best suited for press shops producing a variety of parts and using multiple die technologies. Available in standard sizes with press forces from 275 to 2500 tons, all presses feature standard component modules and can be operated as either transfer or progressive die presses. In addition, custom design servo drive presses are now available in press forces up to 2500 tons for automotive structural and body panel applications.
Fast and flexible with servo drive
The new presses feature a servo drive design, in which the drive is directly connected to the eccentric gear — without clutch and flywheel. Slide speeds and motion sequences can be individually programmed, and as a result, the slide can be precisely positioned, slowed down during drawing, and sped during slide return and transfer operations. This makes it possible to optimize the forming stage and adapt the slide curve to a specific application and increase production rates as compared to conventional mechanical drives. This added process control not only improves part quality, but also reduces die wear. Successful test runs for different applications can also be stored and quickly called upon for fast changeovers. In addition, the slide curve can be adapted exactly to the cycle of the press automation equipment — an important feature which increases output.
The ability to freely program the slide movement also means that slide stroke adjustment is automatically available; in addition, since the slide motion can easily be reversed, it is possible to produce an oscillating stroke motion.
For further information regarding Schuler Inc. and its pressroom products visit www.schulerinc.com.
StampingSimulation.com —Booth: 0823
1840 W. Whittier Blvd. # 1058
La Habra , CA 90631
Phone: (866)617-8267
Fax: (562)309-8147
Web: www.stampingsimulation.com
3D reports make simulation results easier to interrogate.
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StampingSimulation.com, the industry’s leading provider of Pay-as-You-Go AutoForm simulation services, announces the delivery of its new 3D reporting tool, designed to make the interpretation and interrogation of sheet metal forming simulation results even easier. The new 3D technology allows all job data to be embedded within a single Adobe Acrobat PDF document, giving customers the ability to measure, manipulate, view and extract their results within a single document, providing easy distribution to those who need it, using only the standard Acrobat Reader application.
StampingSimulation.com offers two online services, now reported in 3D:
SimulateLite®: Virtual Tryout. Test any tool or process design before committing to costly tooling fabrication. Virtual tryouts are used to identify and then eliminate forming problems such as splits, cracks and wrinkles, before tooling up.
SimulateComplete®: Process Engineering. Starting with only the final part geometry, get back a successful forming process and outputs to fast-track any sheet metal part project, including tooling surfaces, developed blank shape and more.
Stuart, D.A. —Booth: 0630
4580 Weaver Pkwy.
Warrenville , IL 60555
Phone: (630)393-0833
Fax: (630)393-0834
Web: www.dastuart.com
D.A. Stuart Introduces Drawsol Line of Metalforming Lubricants for High Strength Steels: Drawsol WM4745 and Drawsol WM6755B
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As metallurgical advances progress resulting in higher strength steels, metalforming lubricants faces increasing challenges. Dual phase high strength steels increase in yield strength as strain increases during the forming process.
Stuart’s line of Drawsol lubricants includes products specifically developed to reduce the abrasive effects of friction that occur during the forming of High Strength Steel, while at the same time imparting corrosion protection for the work piece. Equally important are the potential effects on downstream processes. Welding, assembly, or cleaning; many of Stuart’s lubricants have been developed to allow the user to weld through the film without prior cleaning. Formed parts can then be easily cleaned in an alkaline wash solution prior to painting. If you are having difficulty forming high strength steels, let us bring our expertise to your operation.
D.A. Stuart Company is recognized as a leader in the production of lubricants, metalworking fluids, friction modifiers, and in-process and production cleaners. The company supplies its specialty products and services to major markets including the automotive, steel, aluminum, aerospace, metalforming and fabrication industries.
Toledo Integrated Systems —Booth: 0619
6834 Spring Valley Dr.
PO Box 10
Holland , OH 43528
Phone: (800)886-5336
Fax: (419)867-4180
Web: www.ToledoIntegratedSystems.com
New Press Pilot 150 Press Control is compact, economical and flexible for all applications
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Dual processors provide the necessary redundancy and control reliability that meets or exceeds ANSI B11.1, OSHA 1910.217 and CAN/CSA-Z142-02 standards. The Press Pilot 150 can be used as a stand-alone control or integrated with other automation equipment such as tonnage monitoring, die protection, programmable limit switches, PLC’s, etc. for maximum flexibility.
Integration can easily be accomplished with one of our TPC (Total Press Control) packages: DPPlus TPC, Press Attendant TPC, Co-Pilot TPC or Maximizer TPC. Some features of the Press Pilot 150 Control are: Plain English fault/prompt messages, Ethernet connectivity, brake monitor and inputs for up to four operator stations. For ease of installation and to address a variety of applications, the Press Pilot 150 Press Control can be configured to be resolver, encoder or cam based.
Economical compact monitor displays tonnage signatures
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Toledo Integrated Systems introduces the PWi PressWatch Tonnage Monitor, which is a full-featured monitor for press protection and quality control. The PWi can be field configured for two or four channel tonnage monitoring.
The PWi PressWatch monitor now has time based or resolver based tonnage signatures that are displayed on the integrated LCD graphic display. Tonnage signatures can now be viewed right at the press without using external hardware or software.
Some of the other features include: Reverse Tonnage Display, Storage for 100 Jobs, Computer Interface for PressNet and TTGraph, Top Stop Relay, E-Stop Relay and a Dust-Proof Enclosure.
The PWi is compact in size and is roughly 1/2 the size of many other 4 channel systems. The tonnage of each channel, as well as total tonnage, is displayed on high-visibility 7 segment LED displays. The user interface consists of six tactile switches and a back lit LCD graphic display that provides a user-friendly menu system. The LCD is also used to show tonnage deviation from set up, alarm history data, settings, and much more.
Tower Oil & Technology Co. —Booth: 0130
205 W. Randolph St.
Chicago , IL 60606
Phone: (312)346-0562
Fax: (312)346-6873
Web: www.toweroil.com
Clean stamped parts without using Vanish Oil?.....absolutely TRUE when you use Tower Oil & Technology Co.’s new KLENEDRAW 3344 synthetic stamping lubricant.
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Metals being formed range from cold roll steel, aluminum, galvanized, prepainted metal, yellow metals (brass & copper), to light gauge stainless steel. What is remarkable is how KLENEDRAW 3344 helps meet regulatory problems. OSHA and EPA requirements often make it costly or nearly impossible to run Vanish Oils.
That is where KLENEDRAW 3344 does the job — and frequently better. The benefits are non-flammable, water extendable, and easy to mix. No VOC issues to worry about. Contains no oil, sulfur, or chlorine, and is odorless. Offering outstanding corrosion protection along with being able to weld over the residue without the hazardous or unpleasant fumes. Operators like it and find if comparatively pleasant to use.
KLENEDRAW 3344 is a synthetic metalforming lubricant that provides excellent corrosion protection for ferrous metals. It contains a newly developed corrosion inhibitor package that provides rust protection for wet stacked parts. The performance of this new additive allows for a maximum blend of boundary and extreme pressure additives. KLENEDRAW 3344 can be used for a variety of Metalforming operations, including punching, perforating, multi-stage forming and drawing, and rollforming. It provides superior tool life and dries to a clean non-sticky film or dry film depending on the end use dilution.
Ulbrich Stainless Steels & Special Metals, Inc. —Booth: 0450
57 Dodge Ave.
North Haven , CT 06473
Phone: (203)239-4481
Fax: (203)239-7479
Web: www.ulbrich.com
Ulbrich announces the acquisition of Delta Precision Alloys.
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Delta Ulbrich Precision Metals becomes the third member of our Specialty Wire Group. Enhanced capabilities include electroplating, ultra fine wire drawing and more alloys that include: Tungsten, Molybdenum, Titanium alloys and Tantalum.
Waddington Electronics Inc. —Booth: 0326
25 Webb St.
Cranston , RI 02920
Phone: (401)781-3904
Fax: (401)781-1650
Web: www.waddingtonelectronics.com
New for 2008 from Waddington Electronics Inc., Cranston, RI
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- Servo Driven Mini Press.
- CR series press feed controls with touch screen interface
Waddington Electronics will have on display many styles and models of servo driven roll feeds, precision stock straighteners, tension controls and loop control systems.
Other items on display will be an improved low cost non-contact ultrasonic loop control, a variable speed touch probe loop control and Photo-Trol light based loop control system.
Wintriss Controls of Honeywell —Booth: 0100
100 Discovery Way
Acton , MA 01720
Phone: (800)586-8324
Fax: (978)263-2491
Web: www.wintriss.com
HONEYWELL ANNOUNCES NEW JOB-SCHEDULING MODULE
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Job Scheduler Expands Capabilities of LETS Production-Reporting Software
The new scheduling module enables users to create a prioritized list of jobs to run on each machine throughout the factory, using a Web browser interface to select the appropriate part number(s), part quantity and due date for each job. The module then uses historical efficiency and changeover data that LETS has collected for each tool to estimate job completion dates and times, and highlights jobs that are estimated to complete after the due date.
When a machine calls for a new job, the scheduling module automatically sends the quantity of parts required, as well as the next tool, part, and/or job number, to machine-mounted SmartPAC 1,